A door is not just an entryway, it’s a statement of style, craftsmanship, and quality. Decorative wood veneer sheets are essential for creating the modern, elegant doors that define today’s interiors. At Mikasa Decowood Veneers, we specialise in manufacturing premium wooden veneer sheets, offering a unique combination of durability and aesthetic finishing material for doors. These designer veneer sheets for doors are used in both residential and commercial settings, enhancing the atmosphere with natural beauty and modern functionality.
But what goes into creating these beautiful veneer sheets for doors? From sourcing the finest wood veneer to finishing the veneer sheets, the process blends traditional craftsmanship with cutting-edge technology. Here’s a closer look at how veneer sheets are made, and how they’re transformed into stunning doors.
Also Read: 10 Stylish Veneer Designs for Doors That Transform Your Interiors
1. Slicing: The Foundation of Premium Veneer Sheets
The first step in creating wood veneer sheets for doors begins with selecting high-quality timber. At Mikasa Decowood Veneers, we start by soaking the wood in water, ensuring the wood becomes pliable. The wood is then sliced into thin sheets, carefully prepared for further processing. This step is crucial as it sets the foundation for the veneer sheets that will become the face of modern veneer doors.
- Softening the Wood: The wood is soaked at a precise temperature, based on its density, to make the veneer sheets more flexible and easier to work with.
- Edge Clipping: After soaking, the edges of the veneer sheets are clipped to create uniform edges, ensuring the sheets are perfectly aligned for the next steps.
2. Grading: Ensuring Perfect Quality for Veneer Sheets
After the veneer sheets are sliced, the next step is grading. This is where we evaluate the quality of each veneer sheet based on grain pattern, colour, and overall appearance.
- Grading by Quality: Each veneer sheet is carefully graded to ensure that only the highest-quality sheets are selected for use in creating designer veneer doors.
- Colour & Grain Pattern: Veneer sheets with uniform grain patterns and consistent colour are carefully selected for doors that require a sophisticated and seamless finish.
3. Layon Creation: Crafting Beautiful Veneer Patterns
Once the veneer sheets are sorted, they are joined together to create the beautiful patterns that define veneer doors.
- Joining Veneer Sheets: Veneers with similar grain patterns are paired together. These pairs are then joined into larger sections to create the required width for the veneer sheets that will form the modern veneer doors.
- Pattern Creation: The final veneer sheets are arranged to highlight the grain and texture, ensuring the finished door has a seamless, visually striking appeal.
4. Squaring and Sheering: Ensuring Precision in Every Veneer Sheet
Once the layon is created, it is squared and trimmed to the desired dimensions.
- Trimming and Stitching: The veneer sheets are carefully trimmed at the ends to ensure uniformity. A stitch is applied at the top and bottom to prevent the sheets from splitting during the next steps.
- Final Check: The veneer sheets undergo a final check to ensure they are perfectly squared. Any necessary repairs are carried out to maintain high-quality standards.
5. Pressing: Bonding Veneer Sheets with Precision
The next step in the manufacturing process is bonding the veneer sheets to a substrate to ensure strength and stability.
- Substrate Selection: The veneer sheets are bonded to various substrates like MDF, plywood, or particleboard, providing strength and ensuring the veneer maintains its integrity over time.
- Hot and Cold Pressing: The sheets undergo high-pressure pressing to secure the bond, ensuring that they remain stable and free from warping or delamination.
- Eco-Friendly Adhesives: We use urea-free, water-based adhesives to bond the veneer sheets to the substrate, keeping the process environmentally friendly.
6. Sheering and Sanding: Refining the Veneer Sheets for Perfection
After the pressing, we move on to refining the surface of the veneer sheets to enhance their tactile feel and visual appeal.
- Sanding the Veneer Sheets: The veneer sheets are carefully sanded to create a smooth, flawless surface.
- Sheering: Any excess veneer is sheered off, ensuring the final veneer sheets are the perfect size for decorating veneer doors.
7. Quality Control: Ensuring Only the Best Veneer Sheets Make It Through
Before the veneer sheets are used to create doors, they undergo rigorous quality control to ensure they meet our high standards.
- Testing for Durability: We test the veneer sheets for resistance to moisture, fire, and impact to ensure the final veneer door is durable and reliable.
- Inspection: The sheets are inspected for consistency in colour, grain pattern, and thickness, ensuring that only the best veneer sheets are selected for use in the modern veneer doors.
8. Packaging and Dispatch: Protecting Veneer Sheets for Safe Delivery
Once the veneer sheets pass the quality control process, they are ready for dispatch.
- Protective Packaging: We take extra care in packaging the veneer sheets to prevent moisture damage and mechanical stress during transport.
- Safe Delivery: Our packaging ensures that the veneer sheets remain in pristine condition, ready for use in creating beautiful veneer doors in residential and commercial projects.
Also Read: How to Revive Your Wood Veneer Doors’ Charm
About Mikasa Decowood Veneers
Mikasa Decowood Veneers is a leading veneer sheets manufacturer in India, offering high-quality decorative wood veneer sheets for modern and designer veneer doors. Our commitment to sustainability, luxury, and precision ensures that every veneer sheet we create is not only beautiful but also environmentally responsible. With a wide selection of veneer sheet colours, textures, and finishes, we provide versatile solutions for any design need, whether it’s for a bedroom veneer sheets for a door, a contemporary space, or a commercial interior. Explore Decowood’s exclusive range of veneer sheets for doors and bring the natural beauty of wood to your interiors today. Contact us at 1800 833 0004 or email info@mikasaveneers.com. You can visit our website and fill in our contact form for more details.